What Are The Production Steps For Plant Lamps?
Market research: This is the first step in product development, and it is necessary to clarify the intended customers, sales channels, pricing ranges, and other information of the product. At the same time, it is necessary to analyze the technical and sales status of peer competitors, understand the supply chain situation, and whether there are specific laws, regulations, or subsidy policy restrictions.
Design Planning: Based on market research results, the design team will plan the product’s functions, appearance, dimensions, etc. to ensure that the product design meets market demand and regulatory requirements. For example, if the product is sold to the US market, it is necessary to consider safety certification requirements such as ULETL.
Light source selection: Choose an LED light source suitable for plant growth, usually a combination of red and blue light, as these two light bands are the most sensitive to plant photosynthesis. The wavelength of red light is usually between 630nm and 660nm, and the wavelength of blue light is between 450nm and 470nm.
Prototype development: Create a prototype of a plant lamp, conduct preliminary functional testing and effectiveness verification. This may include testing of circuit design, evaluating the effectiveness of light source combinations, etc.
Production process: The traditional LED plant lamp production process includes steps such as crystal solidification, soldering, dispensing, cutting, testing, and packaging. During this process, special attention should be paid to preheating the substrate and other materials before dispensing to remove internal moisture and prevent the silicone from absorbing moisture and reducing bonding strength.
Quality control: Strict quality control is required during the production process to ensure that every step meets the standards. This includes inspections of the quality of LED light sources, stability of circuit boards, and uniformity of packaging.
Final testing: Before packaging the product, conduct a final functional and performance test to ensure that the plant lamp can work stably in various environments, achieve the expected light efficiency and service life.
Packaging and logistics: According to the packaging requirements of the target market, the products are appropriately packaged and arranged for logistics shipment.
In summary, the production of plant lamps is a systematic process that involves multiple stages, including market research, design planning, production, testing, packaging, and more. Each step requires careful planning and execution to ensure that the final product meets market demand and provides the best lighting environment for plant growth.