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Methods for Making Shoe Box Light Fixtures

This utility model relates to the field of lighting technology, specifically to a shoe box light fixture.

Methods for Making Shoe Box Light Fixtures插图
LED Parking Lot Light 75W used for parking lot in California,USA

Background technology:

LED shoe box lights, also known as LED area lighting lights, are the latest generation of LED lighting fixtures. With their superior performance, they can replace traditional single LED street lights, LED floodlights, and other LED lighting products. The overall design of the lamp adopts a square shape, with the lamp body and radiator parts echoing the overall rugged style, and adding some changes to the details to add some beauty. As it looks more like a shoe box in our daily life, it is called a shoe box lamp. At present, LED shoe box lights are widely used in parking lot lighting, road lighting, building lighting, sports hall lighting, basketball court lighting, billboard lighting, and so on.

At present, most of the heat dissipation bodies of the existing shoe box lamp fixtures are manufactured by die-casting technology. The post-processing steps of using die-casting technology to process the heat dissipation body are many, and the processing efficiency is low, resulting in a small output in mass production; Moreover, the die-casting process causes serious environmental pollution, which is not conducive to the physical and mental health of workers. Excessive surface flow patterns and oxidation slag on the heat dissipation body processed by die casting technology can reduce the heat conduction effect; During cooling, the internal micro shrinkage pores are too high, leading to a decrease in substantive thermal conductivity; The mold used for processing heat dissipation bodies through die casting technology has a shorter lifespan, relatively complex equipment, bulky volume, and increases material and transportation costs as well as outdoor maintenance costs. The heat dissipation body of traditional shoe box lamp fixtures uses die cast aluminum material, which has a low thermal conductivity. For example, the thermal conductivity of ADC12 die cast aluminum is around 90 watts/meter. Celsius, which has the problem of poor heat dissipation.

In summary, the existing heat dissipation bodies of shoe box lighting fixtures have problems such as low processing efficiency, severe environmental pollution, reduced thermal conductivity, short production equipment lifespan, high material costs, transportation costs, and outdoor maintenance costs.

Technical implementation elements:

The purpose of this utility model is to solve the problems of low processing efficiency, serious environmental pollution, reduced thermal conductivity, short production equipment life, high material cost, transportation cost, and outdoor maintenance cost of the heat dissipation body of the existing shoe box lamp, and provide a shoe box lamp.

The technical solution of this utility model is:

A shoe box light fixture, comprising a heat dissipation body, an upper cover installed on the heat dissipation body, a bracket for installing the fixture on the shoe box light pole, a light source composed of multiple LED beads emitting light simultaneously, and a power supply for converting external AC power. The upper cover is a through type structure, forming a hollow heat dissipation space inside the upper cover. Multiple first through-holes are uniformly opened around the upper cover in a vertical direction, and a bracket is installed on one side of the upper cover. The heat dissipation body is a rectangular plate structure, and one end of the heat dissipation body is the installation end. The installation end of the heat dissipation body is equipped with a support body, which has a power supply inside the support body. The other end of the heat dissipation body is the heat dissipation end, and the lower end face of the heat dissipation end of the heat dissipation body is the heat dissipation end. Equipped with a light source.

Furthermore, the upper end face of the upper cover is an arc-shaped structure with one end tilted downwards, the middle of the upper end face is a closed structure, and multiple second through holes are opened on both sides of the upper end face.

Furthermore, the upper end face of the upper cover is processed with a first annular protrusion, the upper end of the first annular protrusion is processed with an external thread, and the upper end face of the support body of the heat dissipation body is processed with a second annular protrusion. The first annular protrusion of the upper cover is sleeved on the second annular protrusion of the heat dissipation body, and the first annular protrusion is in a gap fit with the second annular protrusion.

Furthermore, one end of the bracket is equipped with two first mounting plates, which are installed on both sides of the bracket. Two third through holes are machined on each first mounting plate, and the other end of the bracket is equipped with a second mounting plate.

Furthermore, it also includes an installation cap, one end of which is threaded internally, the other end of which is a closed structure, and the installation cap is mounted on the first annular protrusion of the upper cover. The installation cap is threaded to the first annular protrusion.

Furthermore, the heat dissipation body is an aluminum sheet heat dissipation body formed using cold stamping or sheet metal processing technology.

Furthermore, the upper cover is fixedly connected to the heat dissipation body by riveting.

Furthermore, it also includes multiple positioning pins. Multiple first pin holes are uniformly machined around the heat dissipation body, and multiple second pin holes are uniformly machined around the lower end face of the upper cover. The multiple first pin holes of the heat dissipation body correspond one-to-one with the multiple second pin holes of the upper cover, and the upper cover is fixedly connected to the heat dissipation body through multiple positioning pins.